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Ultrasonic friction stir welding machine

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      Stable Control

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      Agile Control

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      Fine Structure

Ultrasonic friction stir welding machine

产品概况

Drivedream ultrasonic friction stir welding machine adopts self‑developed ultrasonic vibration‑assisted technology. As a solid‑state welding process, ultrasonic‑assisted FSW leverages the unique acoustic softening and mechanical vibration effects of ultrasound on the basis of conventional FSW. It improves material flow, eliminates welding defects, optimizes interfacial structure and enhances joint bonding of metals.

This new process outperforms conventional friction stir welding in four key weld metrics: microstructure, tensile strength, roughness and hardness.

JHC1200 ultrasonic friction stir welding machine enables stable welding of 1D straight lines and 2D curves. It is widely used for mass production of light alloy products such as cooling plates, electric control boxes, 5G communication and power electronics components.

产品特点

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Ultrasonic vibration‑assisted


Continuous 30‑35kHz vibration

improves weld structure, 

widens process window

& reduces defects.


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Weld quality monitoring


Real-time acoustic monitoring

via spindle modal analysis

improves welding yield.

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Microstructure


Ultrasonic FSW reduces IMC

thickness by ~50%,

boosting joint performance.


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Improved joint performance


Ultrasound raises weld strength

by ~11% vs standard FSW.

UvFSW narrows strength

scatter to only 1%‑2%.


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Siemens 828D CNC


Compact integration, 

constant‑pressure &

constant‑position coupling,

precise axis control, traceable data.





产品参数


Model ( Equipment Model)

JHC1200

Welding Thickness

(mm)

Aluminum (2-8)

Working Table (W×L)

(mm)

1200×600

Net Height

(mm)

500

Stroke

X‑axis

(mm)

1000

Y‑axis

(mm)

550

Z‑axis

(mm)

350

C‑axis

(°)

360°

B‑axis

(°)

±3°

Fast Moving Speed

X‑axis

(mm/min)

8000

Y‑axis

(mm/min)

8000

Z‑axis

(mm/min)

3000

Spindle Maximum Speed

(rpm)

3000

Machine Outne Dimemsion

(mm)

1900×2000×2600

(L × W × H)



Ultrasonic amplitude

8-15 μm

Vibration Frequency

31-35 kHZ

Ultrasonic powert

Max 1200W

Power supply

Mains power 220V


应用领域

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Automotive


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Aerospace

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Rail transit

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Marine

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5G & power electronics


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